8. Automatic transmission and models with the four-wheel drive

Specifications
ATTENTION

Separate characteristics are provided also in the text of the Head and in case of obligation of their performance are highlighted in bold type



General parameters
Type 4-staged (or 5-staged), all transfers are synchronized forward. The main transfer is located in a transmission case
Designation 01M
The applied liquids
Automatic transmission
Type ATF ESSO EGL 71 141 or AUDI-ET No. G052 162 A2 (light yellow)
Volume
When replacing 3.0 l
In total 5.3 l
Oil of the main transfer of automatic transmission 0.75 l, synthetic G052 162 A2 oil … SAE 75W90
Oil of a clutch coupling Haldex of models with the four-wheel drive 0.25 oil l for coupling of Haldex of the G 052 175 A1 specification
Efforts of tightening of threaded connections
The moments of an inhaling of fixture are given in the text of the Head and on some illyustratsiyakh*.

* The moments of an inhaling highlighted in the text in bold type are subject to exact observance; the efforts which are not highlighted in bold type are given only approximately
Fastenings of AT on the engine
M10 bolts 60 H m
M12 bolts 80 H m
The rotation converter to a driving disk 60 H m
Starter to transmission 60 H m
Bolt of the left support to transmission 25 H m
Bolt of the left support to an arm 60 H m
Bolt of a forward support to an arm 60 H m
Transmission guard bolt 15 H m
Power shafts to AT flange 45 H m
Stopper of an oil-filling opening of automatic transmission 15 H m
Drain stopper of oil of a clutch coupling of Haldex of models with the four-wheel drive 15 H m
Stopper of a jellied opening of a clutch coupling of Haldex of models with the four-wheel drive 30 H m

AT coal mine

Design of coupling of automatic transmission

1 roller obgonny coupling
2 brake coupling of a gear wheel of the reverse gear
3 giving coupling of a gear wheel of the 4th transfer
4 giving coupling of a gear wheel of 1/3 transfers
5 giving coupling of a gear wheel of the reverse gear
6 brake coupling of a gear wheel of 2/4 transfers
7 blocking rotation converter coupling

Leading gear wheel

1 – a clamp with a gnezdovidny head
2 – washer
3 – adjusting washer
4 – internal holder of the conical roller bearing
5 – external holder of the conical roller bearing
6 - transmission case
7 – axial needle bearing
8 – external holder of the conical roller bearing
9 – internal holder of the conical roller bearing
10 – leading gear wheel

Leading gear wheel

1 clamp with a gnezdovidny head.
2 – transmissions
Dish-shaped washer.
3 – screw
4 – six-sided nut
5 – the conducted gear wheel
6 – internal holder of the conical roller bearing
8 – bolt
9 – bearing cover
10 – adjusting washer
11 – gear wheel of parking blocking
12-persistent ring of the bearing
13 – sealing ring
14 – epiploon of the leading gear wheel
15 – external holder of the conical roller bearing
16 – internal holder of the conical roller bearing

Assembly of the main transfer of AT

1 – transmission case
2 – speedometer drive
3 – an output shaft with a driving flange
4 – sealing ring
5 – adjusting ring
6 – epiploon of the leading flange
7 – conical ring
8 – persistent washer
9 – compression spring
10 – leading flange
11 - dish-shaped washer
12 – lock ring
13 – cover
14 – the blocking element
15 – screw
16 – cover
17 – lock ring
18 - dish-shaped washer
19 – driving flange
20 – compression spring
21 – persistent washer
22 – conical ring
23 – epiploon of the leading flange
24 – bearing case
25 – sealing ring
26 – output shaft/leader flange
27 – differential
28 – screw
29 – the blocking element
30 - lock ring
31 – lock ring
32 – sealing laying
33 – cover
34 – screw

Parking gear wheel of AT

1 – bolt
2 – control of the valve of the manual choice
3 – a selector shaft with a choice segment
4 – spring finger
5 – connecting lever
6 – the fixing segment
7 – lock washer
8 – bolt
9 – choice segment spring
10 – bolt
11 – sealing ring
12 – washer
13 – an axis of the fixing lever
14 – returnable spring
15 – the fixing lever
16 – parking blocking gear wheel
17 – bolt
18 - persistent plate
19 – the directing plate
20 – sealing ring
21 – multipurpose switch of the modes of transmission
22 – arm
23 – bolt
24 – transmission case
25 – sealing ring
26 – car speed sensor
27 – bolt
28 – bolt
29 – transmission sensor of speed of the car
30 – sealing ring
31 – sealing ring
32 – branch pipe of a sapun
33 – сапун
34 – cover of a sapun

Planetary assembly of AT

1 – holder
2 – sealing ring
3 – washer of the axial needle bearing
4 – axial needle bearing
5 – washer of the axial needle bearing
6 – a bearing case with the established conducted gear wheel
7 – the conducted gear wheel
8 - adjusting washer of the holder
9 – washer
10 – bolt
11 – remote plug
12 – sealing laying
13 – cover
14 – bolt

Valvate assembly of AT

1 – cap
2 – overflow tube
3 – pallet
4 – bolt
5 – magnet
6 – remote plug
7 – sealing laying
8 – ATF screen
9 – bolt
10 – sealing laying
11 – case of valvate assembly
12 – bolt
13 - sealing ring
14 – the conducting tire with the socket
15 – clamp
16 – contact socket of an electrical wiring
17 – socket clamp
18 – nut
19 – sockets of electromagnetic valves
20 – the pressurizing cap
21 - sealing ring
22 – sealing ring
23 – executive rod of the valve of the manual choice

Instead of RKPP the AUDI A3 car can be equipped with the 4-staged automatic transmission (AT). In the course of start-off from the place of AT performs function of ordinary coupling, and during the movement performs work on gear shifting.

The AT main hubs are: torque converter, planetary reducer and hydraulic or electronic control system. Hydrodriving disk brakes and disk coupling are applied to transition to another transfer the relation in a planetary reducer.

The torque converter on the functions corresponds to hydraulic coupling. Its task includes implementation of coupling at start-off from the place and gear shifting.

Control of pressing when switching is exercised by the electronic device instead of the hydraulics applied in usual RKPP. Thus, there is fuller information for better management of switching process that gives the chance to choose the optimum transfer relation depending on the mode of operation of the car and desire of the driver that, in turn, allows to increase quality of process of gear shifting.

There are no manual programs "Economy" or "Sport". The monitor distinguishes on the speed with which the pedal is pressed whether the driver wants to go "is sports" or is "economic" and according to it operates the switching moment. Whether in management of process of switching also resistance to the movement is considered, for example, the car uphill or from the mountain moves whether there is a trailer and a head wind.

With malfunctions in chains of signals of sensors or electromagnetic valves switching to the emergency program of the movement is made, at the same time malfunctions register in memory of malfunctions. After them it is possible to consider from memory of the device.

The corresponding experience with AT and qualification are necessary for job evaluation and for the correct search of malfunctions.
ATTENTION

It is allowed to tow cars with AT on distance to 50 km at a speed no more than 50 km/h. At towage on the conveyor a forward part of the car has to be lifted.