7. Manual box of gear shifting

Specifications
ATTENTION

Separate characteristics are provided also in the text of the Head and in case of obligation of their performance are highlighted in bold type



Design 5-step, all transfers are synchronized forward. The main transfer is located in a transmission case
Type 02A or 020
Transmissionnoyen • oil
Type Synthetic G052 SAE 75W90 of the G 50 specification
Volume
020 (engines of 1.6 l) 1.9 l
02A (engines of 1.8 l) 2.0 l
Efforts of tightening of threaded connections
The moments of an inhaling of fixture are given in the text of the Head and on some illyustratsiyakh*.

* The N highlighted in the text in bold type • the moments of an inhaling are subject to exact observance; the efforts which are not highlighted in bold type are given only approximately
Bolts of fastening of RKPP
The engine to the holder 60H • m + 90 °
RKPP to the holder
Engines of 1.6 l 60H • m + 90 °
Engines of 1.8 l 50H • m + 90 °
The holder of RKPP to a body 60H • m + 90 °
Support to RKPP 50H • m + 90 °
Support to a body 20H • m + 90 °
Traffic jams
RKPP traffic jams 25 N • m
Drain пробкаН • маслаН • HaldexH clutch couplings • models with the four-wheel drive 15 N • m
Aspic stopper отверстияН • HaldexH clutch couplings • models with the four-wheel drive 30 N • m
Flange of a power shaft on RKPP
M8 40 N • m
M10 80 N • m

RKPP design

1 - coupling dome
2 - assembly of differential
3 - secondary shaft
4 - main shaft
5 - gear wheel 1– й transfers
6 - gear wheel of the reverse gear
7 - gear wheel 2– й transfers
8 - transmission case cover
9 - gear wheel 5– й transfers
10 - gear wheel 4– й transfers
11 - gear wheel 3– й transfers
12 - transmission case

Gear shifting box

The Manual Box of Gear Shifting (MBGS) or the automatic transmission (AT) can be removed without removal of the engine. The box is removed in case of need removals of coupling or replacement or repair of a box. However it is not recommended to repair a box in house conditions at all. Therefore here only process of removal of the unit is described.